Overview The OneSteel division at Waratah, NSW, Australia produces in excess of 300,000 tonnes of steel per annum. The Onesteel rail & forge business located within the Waratah facility has been an international supplier of railway products for more than eighty years. The company has been at the forefront in developing products to meet the demanding requirements of the heavy haul, general freight and passenger rail systems. Onesteel rail & forge is the world leader in high hardness heavy haul wheel technology where Onesteel wheels are subjected to the highest axle loads in the world’s most demanding environments. Onesteel rail & forge manufactures wheels, axles and wheelsets suitable for all classes of rolling stock and produces to recognised international standards. The company also has the ability to develop new materials and designs to meet specific applications. Onesteel rail & forge utilises the latest finite element modelling techniques to develop low stress wheel designs. High hardness and wear resistant wheels have been developed to meet the particular needs of the heavy haul industry. Onesteel rail & forge is independently accredited to manufacture & supply products in accordance with international quality standards & is supported by in-house chemical, mechanical & non-destructive chemical laboratories which are fully endorsed by the National Association of Testing Authorities, Australia (NATA). Whether your requirements are of a standard design or the most sophisticated arrangement, Onesteel rail & forge has the technological expertise to satisfy your request. Rail Products WHEELS & AXLES OneSteel Rail & Forge produces forged and rolled railway wheels, forged railway axles and fully assembled wheelsets to International Standards for all classes of rollingstock. In particular, the company is at the forefront in developing products for higher axle loading. New materials and designs for specific applications such as high hardness and wear resistant wheels have been developed by OneSteel Rail & Forge. These wheels deliver improved performance in heavy haul applications. Total control of the manufacturing process begins in steelmaking. OneSteel Rail & Forge employs the latest melting, refining and casting technologies in the production of high quality ingots and billets. Forged and rolled wheels of widely varying shapes can be produced in sizes ranging from 650mm to 1250mm in diameter. In addition, smaller wheels, trackwheels and gearblanks can be produced as press forgings.  A modern C.A.D./C.A.M. process links design flexibility to manufacturing at the shop floor by generating tooling for forging and rolling, and machining programs for the C.N.C. wheel machining centres. Forged steel railway axles are manufactured by OneSteel Rail & Forge to required configurations using C.N.C. forging and machining facilities. Wheels and axles, either as individual components or fully assembled into wheelsets, meet the full range of railway requirements. Wheelset configurations vary from standard carriage and wagon sets to heavy haul assemblies. All products are manufactured to meet the requirements of International Standards. Quality Control Product Quality OneSteel Rail & Forge is independently accredited to manufacture and supply products in accordance with ISO 9001:2008. Product quality is supported by in-house chemical, mechanical and non-destructive testing laboratories, which are fully endorsed by the National Association of Testing Authorities, Australia (NATA) to ISO/IEC 17025, further assuring product integrity. Only products that conform to all contractual requirements and to stringent internal quality standards are provided to the customer.